Yuanhui R&D Engineering Team
CUSTOM ENGINEERING SERVICE

Your Concept.
Our Engineering.
Market Ready.

End-to-End ODM Solutions: From ID Design, Optical Simulation to Tooling and Mass Production. Your Intellectual Property is Fully Protected.

Why Choose ODM Customization?

Stop selling “Me-Too” products. Build a fortress around your market share.

Market Differentiation

Escape the price war. Unique housing designs and optical patterns allow you to command higher margins and build brand loyalty that traders cannot copy.

Application Specific

Standard lights fail in extreme conditions. We engineer bespoke solutions for ammonia farms (Pig/Chicken), -40°C cold storage, or high-vibration railway tunnels.

Brand DNA Integration

We incorporate your visual identity into the heatsink structure and end-caps. The product becomes an extension of your corporate image.

The 6-Step Engineering Roadmap

From rough sketch to mass production in 60 days.

01

Requirement

We analyze your target specs (lm/W), application environment, and target cost (BOM).

02

ID & Structure

Our engineers provide 3D CAD models and structural feasibility reports.

03

Simulation

Crucial: Thermal (Heat) & Optical (Light) simulation before tooling.

04

Prototyping

CNC mockups or 3D printing for physical verification and assembly check.

05

Tooling

Mold opening in our in-house workshop. T1 sample within 25-30 days.

06

Production

Pilot run, certifications (UL/CE), and SOP establishment for mass production.

Proof of Competence

  • 01

    Optical Engineering

    Using TracePro software and our in-house Goniophotometer, we design lenses that control UGR<19 while maximizing light output ratio (LOR) > 92%.

  • 02

    Thermal Management

    We use Finite Element Analysis (FEA) to simulate heat dissipation. We guarantee the T-junction temperature remains < 65°C to ensure 50,000h lifespan.

  • 03

    Structural Waterproofing

    Our Double-Extrusion Technology allows us to create IP66/IP69K housings without relying on glue, ensuring long-term seal integrity.

LED Thermal Simulation Heat Map
FEA Thermal Simulation

Your Intellectual Property is Safe

We understand that for ODM, IP is everything. We have strict protocols to prevent design leakage.

Strict NDA Policy
Exclusive Mold Ownership
Physically Segregated Storage

Engineering Success Stories

Food Processing Lighting ODM Project

Nordic Food Plant Project

Challenge: Ammonia corrosion in pig farms destroying PC lens.
Solution: Developed a PMMA composite housing with gas-tight sealing.

High Bay Warehouse Lighting ODM Project

German Modular High Bay

Challenge: High installation costs for 15m ceilings.
Solution: Designed a tool-less plug-and-play module reducing install time by 40%.

ODM Frequently Asked Questions

For exclusive private molds, we typically require an annual commitment of 3,000 – 5,000 sets. However, tooling costs can be refunded once cumulative orders reach a target volume.

Typically 35-45 days. This includes 7 days for DFM analysis, 25 days for mold cutting, and 5-10 days for T1 sample testing and texture finishing.

If you pay for the full tooling cost, you own the patent and the mold. We issue a certificate of ownership and guarantee we will not sell this design to any other party.